FASTEST MILLING IN THE MARKET
The V631 can boast the fastest milling in the market with using shorter tool lengths, which reduce the distance between the drill and the profile. The shorter the tools, the faster the drill units can move through the material and the longer your consumables will last. Robust bearing and securely mounting the drill units onto the heavy duty frame also helps improve milling speed and quality.
SIMULTANEOUS PROCESSING
The V631 drilling and milling machine can process both flanges and the web at the same time, greatly reducing labor hours and operating costs in your workshop. Each of the three drill heads has its own automatic toolchanger with stations for up to 8 tools each, increasing automatic processing capabilities for a wide range of processes. Voortman’s VACAM operating software optimizes the tool changing and sorting operation sequence, increasing output efficiency.
ROBUST MACHINE
The V631 is a beast of a machine with a very sturdy frame. It’s made with premium high-quality components improving its stability and accuracy. Tolerances can be smaller and product quality can improve based on the stability of the machine. Components are sourced from well-known established brands like Rexroth, Siemens and Festo. Components have a long lifetime and spare parts are available at strategic, globally-placed warehouses.
HIGH PRECISION CARBIDE DRILLING & MILLING
The V631’s motor provides a higher rotational speed, reaching speeds up to 4500 rpm. The impressive Weiss (a Siemens company) brand motors used in the V631 combined with the other high-quality machine components lead to extremely smooth drilling and milling while improving accuracy and quality in your products.
FAST & ACCURATE PROFILE MEASURING
The V631 can be equipped with the Voortman roller feed system or with a gripper truck based on your needs. Voortman’s roller feed system is known for being fast and accurate on a minimal footprint, while the gripper truck can rotate its clamp to process all kinds of profiles automatically at the fastest speeds available.1.250 mm
3 pcs
Operating height (max)
610 mm
3X8 pcs
GLAVNE PREDNOSTI
Designed for unrivaled milling
The V631 is designed for fast and smooth milling. Robust bearings, direct-drive drilling units and a sturdy frame improves milling and drilling quality with little-to-no vibrations, unlocking maximum milling speeds in structural steel processing.
Superior processing speeds
The V631 can boast fast milling and drilling by using shorter tool lengths, which reduce the distance between the drill and the profile. The shorter the tools, the faster the drill units can move through the material and the longer your consumables will last. Robust bearing and securely mounting the drill units onto the heavy duty frame also helps improve milling speed and quality.
Process multiple sides simultaneously for high productivity
The V631 drilling and milling machine can process both flanges and the web at the same time, greatly reducing labor hours and operating costs in your workshop. Each of the three drill heads has its own automatic toolchanger with stations for up to 8 tools each, increasing automatic processing capabilities for a wide range of processes. Voortman’s VACAM operating software optimizes the tool changing and sorting operation sequence, increasing output efficiency.
Fast and accurate measuring & processing
The V631 can be equipped with the Voortman roller feed system or with a gripper truck based on your needs. Voortman’s roller feed system is known for being fast and accurate on a minimal footprint, while the gripper truck can rotate its clamp to process all kinds of profiles automatically at the fastest speeds available.
Save time and reduce costs with 4-side layout marking
The Voortman V631 can be equipped with an underside marking unit, saving time and money in the assembly area of your workshop. While the 3 drill heads can reach 3 sides of the profile simultaneously, a separate underside marking unit can be installed to mark detailed part numberings on the underside of the web. This speeds up assembly in your workshop or on the construction site with fewer errors than manual marking. The marks are always visible, even after shot blasting or painting.
Automatic & user-friendly tool changing
Each drilling head on the V631 has its own 8-station automatic toolchanger for a total of 24 tool units – carbide tipped drills, HSS drills, thread-tapping, countersinking, layout marking, centerpoint marking, etc. Ordering tools is quick and easy with Voortman’s Parts & Consumables department, which will recommend the best tools available for your machine. More tools available in the tool changer means increased flexibility and freedom to carry out a wide variety of processes with the V631. With all of the automated features included, there’s no need for an operator with the V631 drilling machine.
Automatic numbering for part recognition
The V631 can be equipped with a VN36 hydraulic numbering unit capable of hard stamping part numbers. This eases part identification in further production, keeping an accurate ID on the part at all time. The numbering unit consists of a rotating disc with 36 changeable characters at 10 mm height. Characters are visible after shot blasting and painting with the hydraulic numbering unit.
High precision carbide drilling
The V631’s motor provides a higher rotational speed, reaching speeds up to 4500 rpm. The impressive Weiss (a Siemens company) brand motors used in the V631 combined with the other high-quality machine components lead to extremely smooth drilling and milling while improving accuracy and quality in your products.
A robust machine for high quality processing
The V631 is made with premium high-quality components improving its stability and accuracy. Tolerances can be smaller and product quality can improve based on the stability of the machine. Components are sourced from well-known established brands like Rexroth, Siemens and Festo. Components have a long lifetime and spare parts are available at strategic, globally-placed warehouses.
Smaller footprint and increased user-friendliness
The V631 was designed with the electrical cabinet integrated into the machine body, reducing the footprint and lessening restrictions due to the geometry of your workshop. Additionally, lubrication for the three drill spindles is now centralized, making replacement or refilling the lubrication easier.
FEATURES AND PROCESSES
Milling is a process where a milling tool cuts away the material in a rotary motion. As with drilling, this is possible with a wide array of different tools with different diameters and different hardness’s. Milling is used for various purposes, but mostly for three distinct types of holes: oversized round holes that cannot be drilled, round slotted holes for connections that require flexibility during construction and rectangular holes.
The main advantage of drilling is processing high quality holes in a diverse range of hole diameters and material thicknesses. To create bolted connections and to remove sharp edges of a drilled hole, thread-tapping and countersinking can be performed in one single process cycle. With automatic tool changing of carbide (tipped) drills, solid carbide drills, HSS drills, thread-taps, countersink and marking tools, manual labor is reduced and further processing simplified.
This machine can automatically mark your material to prevent human errors which often occur with manual layout marking. It is one of the most labor-intensive processes. For manual layout marking, the profile has to be measured manually, it has to be compared with the drawing or file whereafter a marking has to be made. Often, a second person will check whether the layout markings are indicated correctly. Our VACAM software reads layout marking information directly from DSTV files and converts the marking in outer contours, centerpoints or full layout markings. Herewith your accuracy will increase, labor costs will decrease and your overall costs will be minimized.
Manual layout marking is time-consuming, labor intensive and error-prone. This machine automates the marking process and prevents human errors during further processing. Marking by milling creates high quality and accurate marks which remain visible even after shot blasting, painting or galvanizing. The milling depth can be adjusted with our own Voortman marking tool.
INTEGRATION WITH YOUR SHOP
The fastest measuring and transportation system for profiles in the market
The Voortman roller feed measuring system uses two feeder rolls to move material. Two measurement wheels are installed to accurately track the profile’s position. Feeder rolls are often used because of the required space and the flexibility when integrated into a larger system. With a measuring roll system, it is also possible to load a new profile once the first profile has passed the edge of the cross transports.
Since a feeder roll does not have a rail, it is possible to feed into the machine from two sides. With Voortman, you have a choice in measurement systems, making it possible to tailor the system to the characteristics of your production database.
A strong and robust servo driven gripper truck for processing many small products
Voortman also offers a strong and robust servo driven gripper truck. This truck is the fastest truck available, adapting its velocity dynamically to the profile’s total weight. This makes the truck more agile and safe for the operator. The feeder truck holds the material with a wide clamp, which is rotated automatically when the geometry of the profile demands. This measuring system is capable of moving even the heaviest profiles without losing its stability.
The gripper truck can be combined with the VB beam sawing machine – often with an automatic Short Product Removal System (SPRS) where the gripper clamps all products up to 1.400 mm (4-1/2′). during cutting, and then short products are transported sideways. With the SPRS and the gripper truck, the drill and saw become fully autonomous with clean cuts automatically dropped into a separate bin. Just start your latest production run before you close the factory for the night and arrive in the morning with all products processed and sorted on the outfeed cross transports.
Reduce labor costs and increase efficiency
MSI, also referred to as Multi System Integration, opens the door to fully automate your production by connecting machines with cross transports, roller conveyors, product buffers, and material sensors. Production data only needs to be imported once and then MSI automatically distributes the data to all machines integrated in your production system.
Reduce labor costs and increase efficiency
MSI, also referred to as Multi System Integration, opens the door to fully automate your production by connecting machines with cross transports, roller conveyors, product buffers, and material sensors. Production data only needs to be imported once and then MSI automatically distributes the data to all machines integrated in your production system.
Vacam decides optimal material route
Based on the production on hand, customer preferences and the available machinery in the MSI-line, VACAM automatically decides the optimal route to reach the highest efficiency. MSI designates the end of transporting raw profiles and semi-finished products from machine to machine. MSI stands for one integrated production system. You can track and monitor every profile, product and future planning in real time by using VACAM, Voortman’s proprietary CNC control software installed on every machine.
Designing your optimal layout
Together with you, the Voortman team designs the entire layout based on your current or expected production characteristics, such as type of profiles, product length, number of processes, hours in your work week and budget.
An integral plan to keep your production line safe and up and running
After installing a machine or production line, Voortman installs a net of safety measures. These safety measures comprise of light curtains, emergency cords and emergency stop buttons. Voortman has made it one of its priorities to deliver a safe production line, yet not hold up production if the operator needs to enter the safe zone. This is accomplished by using gated light curtains allowing loading and unloading while the machines continue processing, and by delivering remote controls with a kill switch that operators can use when carrying out tasks inside the safety zone.
SPECIFIKACIJE
| Voortman V631 | |||
|---|---|---|---|
| Voortman V631/1050 | Voortman V631/1250 | ||
| Operating range | mm | 450 x 1.050 | 610 x 1.250 |
| Positioning weight | kg | 15.000 | 19.800 |
| Drilling and positioning | Servo motors | ||
| Positioning speed X | m/min | 60 | 60 |
| Positioning speed Y | m/min | 30 | 30 |
| Positioning speed Z | m/min | 30 | 30 |
| Drilling units | 3 | 3 | |
| Speed | rpm (stepless) | 0 – 4.500 | 0 – 4.500 |
| Tool changer | rpm (stepless) | 3X8 | 3X8 |
| Drill holder | SK40 | SK40 | |
| Drill diameter | MM | 5-40 | 5-40 |
| Thread tapping | M6 – M30 | M6 – M30 | |
| Cabin weight | kg | 12.000 | 14.000 |