VOORTMAN V505-160M Are you putting too much effort and labor hours in producing clip angles and bracing for your projects? The V505-160M punching and shearing machine was specifically designed with the needs of steel fabricators in mind for high output production. The V505-160M can process flat bar as well as angles for added versatility. This machine will return savings and surpass the investment cost in no time with the optional automated in- and outfeed for faster ROI and maximum capacity for future growth.


Flat & angle punching and shearing
POŠLJITE POVPRAŠEVANJE

Smart loading with automatic infeed

AUTOMATIC BATCH LOADING
The infeed cross transports can be fully loaded with angles for an automatic, continuous production flow. When production files are loaded the system automatically separates the angle bar and moves the first angle towards the roller conveyor. A powered system feeds material to the V505-160M while your operator can work on stocking or loading the infeed cross transport or other tasks for a longer period of time as long as the machine is stocked with enough material buffered on the infeed side.

FULLY AUTOMATED MATERIAL INFEED
A powered material infeed system moves the angle forward and transfers it to the roller feed measuring system. This powered material infeed is a required unit in combination with the automatic infeed cross transport and automatic outfeed systems to make the entire system fully automated. Even in basic V505-160M configurations adding the powered material infeed system can simplify your operator’s tasks and improve labor efficiency.

High quality products

COMPACT, ROBUST FRAME
All machine parts are fixed on one heavy frame. This speeds up installation time and reduces the V505-160M footprint. The frame also provides first-class durability and reliability for all your angle and flat steel requirements.

OPTIMIZED SHEARING
The shear blades on Voortman’s angle lines can be rotated and used on 4 sides, each with a different radius to provide the best quality shear. Each corner of the shear can be used to cut a specific range of angle sizes, and the blade can be rotated with ease and locked quickly in the right position.

User-friendly and efficient unloading

AUTOMATIC PRODUCT UNLOADING
An automatic outfeed system can be added to the V505M punching and shearing machine to complete the fully automatic production cycle. The system has a liftable conveyor section for dropping short pieces behind the shear in a bin, and a motorized unit to release longer products from the machine on a tilting conveyor that can drop the parts in one of two outfeed positions.

Angle steel (min)

40X4 mm

Flat steel (min)

75X6 mm

Punch capacity

70 TONNES

Angle steel (max)

160X16 mm

Flat steel (max)

160X16 mm

Punches

2X2 PCS

GLAVNE PREDNOSTI

Automatic batch loading for longer unmanned operation

The infeed cross transports can be fully loaded with angles for an automatic, continuous production flow. When production files are loaded the system automatically separates the first angle and moves it towards the roller conveyor. A powered system feeds material to the V505-160M while your operator can work on refilling the infeed cross transport or other tasks for a longer period of time when the machine is stocked with enough material buffered on the infeed side.

Fully automated material infeed

A powered material infeed system moves the angle forward and transfers it to the roller feed measuring system. This is a required unit in combination with the automatic infeed cross transport and automatic outfeed systems to make the entire system fully automated. Even in basic V505-160M configurations adding the powered material infeed system can simplify your operator’s tasks and improve labor efficiency.

Automatic smart product unloading

An automatic outfeed system can be added to the V505M punching and shearing machine to complete the fully automatic production cycle. The system has a liftable conveyor section for dropping short pieces behind the shear in a bin, and a motorized unit to release longer products from the machine on a tilting conveyor that can drop the parts in one of two outfeed positions.

Compact all-in-one frame

All machine parts are fixed on one heavy frame. This speeds up installation time and reduces the V505-160M footprint. The frame also provides first-class durability and reliability for all your angle and flat steel requirements.

Powerful hydraulics for rapid processing speeds

The V505M hydraulic system is optimized for high volume and maximum pressure and flow. It can punch and shear extremely fast.

Minimal manual tool changes

The V505-160M is equipped with two double punch units (one for each flange) and automatic punch selection, which prevents manual tool changes during production in most cases. This leads to higher productivity and less operator intervention.

Increased speed with hydraulic numbering

A hydraulic part numbering unit comes standard with the V505M. The 36-character circular disc can be rotated to stamp part numbers and letters for easier identification during further production.

Fast and versatile profile positioning

Voortman’s roller feed measuring system speeds up short movements in its angle machines – ideal for making clip angles. The V505-160M roller feed system can also process flat bars, adding another advantage to its already impressive capabilities.

Optimized shearing for better cut quality

The shear blades on Voortman’s angle lines can be rotated and used on 4 sides, each with a different radius to provide the best quality shear. Each corner of the shear can be used to cut a specific range of angle sizes, and the blade can be rotated with ease and locked quickly in the right position.

FEATURES AND PROCESSES

Punching which is by far the cheapest and fastest process to create holes has a distinctive character compared to milling, drilling and cutting. Punching is allowed for most projects within certain boundaries and if your production parts show relatively little variation in thicknesses, hole sizes, shapes and material types, punching will likely be the most preferable process. Voortman punching machines have tool holders with multiple punches and dies, which increases versatility and hole quality and reduces your downtime due to tool changes.

Shearing is compared to thermal cutting and sawing the fastest of the three processes offered by Voortman for trimming profiles and is only available on Flat & Angle processing machines. Where punching is the cheapest and fastest process for hole making, the same applies to shearing with regards to trimming profiles. In combination with a deburring machine, perfect results can be achieved and with or without post-processing, the surface created by shearing is acceptable for many applications.
Numbering relieves your operators from writing down numbers and codes manually. This saves you a significant amount of time and costs. Numbering means processing numbers or codes on a product for further processing. It increases traceability of your parts making your production less prone to errors.
Every machine is equipped with our in-house developed VACAM control software. All machines share the same “look-and-feel” which significantly reduces your learning curve. Within VACAM’s open platform, production data can easily be exchanged with third party ERP and MRP software, providing up-to-date insight in the progress of your projects. VACAM provides a real-time graphical representation of your workflows and processes and analyses imported products instantly. The software automatically suggests the best solution for any foreseeable problems. This way, your production is not interrupted resulting in increased efficiency and runtime of the system.
The VACAM software also comes with an Office Edition. VACAM Office Edition runs in a similar way as VACAM Control and Operating software and is dedicated to preparing your products into producible items. The user interface is focused on the preparation activities and also provides real-time insights in the material load on the system enabling you to monitor your production process. With VACAM Office, production information is available throughout the entire company.
The integrated VACAD Editor enables your operators to improve output by creating products or quickly improve and correct the product. The interface is easy to understand with straight-forward functionality. Operators will be able to take full advantage of the VACAD Editor and VACAM after a few days with the Voortman trainers.
To enable constant and efficient production, VACAM offers your operators a comprehensive and easy-to-use interface. One of VACAM’s key features is the clear separation between work preparation, production and manual machine operation activities. For each mode of use, the required functions and data are available at your fingertips, enabling you to perform tasks in the right environment. VACAM Control software is known in the industry for its consolidated graphical representation of your production process. With VACAM, you have a clear overview of the process, production status and instant access to online assistance if required.

SPECIFIKACIJE

Voortman V505-160M
Angle steelmm40 x 4 – 160 x 16
Flat steelmm75 x 6 – 160 x 16
Hydraulic unitkW315
Hydraulic pressurebar1
Hydraulic flowl/min105
Punches 2 x 2
Punch capacitytonnes70
Angle sheartonnesSK40
Drill diametermm245
Punch and shear weightkg6,295

Pošljite povpraševanje.