VOORTMAN V2000 The Voortman V2000 CNC beam cambering and straightening machine boasts a rigid steel C-frame, horizontal cylinder pusher and memory settings for a repeatable, reliable output every time. A user-friendly touchscreen operator panel makes operating the V2000 easy with a short learning curve for operators.


Beam cambering

POŠLJITE POVPRAŠEVANJE

REPEATABLE MEMORY POSITIONS
The V2000 has two moveable reaction points that include an electric switch to indicate both points are touching the material. The PLC control can save the data to repeat the same camber on subsequent profiles, significantly speeding up processing times. The reaction point position can be easily adjusted by releasing a handle and doesn’t require screwing/unscrewing to move.

MONITOR RESULTS IN REAL TIME
The V2000 integrated PLC system has a touch panel to indicate the current machine status and give full insight to the cambering process. By determining the zero-reference and saving the neutral and work stroke, the PLC is able to make a fully automatic stroke. The combination of automation and feedback gives you a clear look in on the process with minimal manual operation intervention required.

 
 

ACCURACY AND QUALITY

The V2000 has an integrated measurement system that determines the cambered depth. It automatically corrects when the cambered depth isn’t met, significantly increasing the accuracy of cambering and processing quality.

Operating width (min) 

50 mm

Max capacity

400 tonnes

Operating width (max)

1.050 mm

Working height

850 mm

GLAVNE PREDNOSTI

Smart cambering

The V2000 has two moveable reaction points that include an electric switch to indicate both points are touching the material. The PLC control can save the data to repeat the same camber on subsequent profiles, significantly speeding up processing times. The reaction point position can be easily adjusted by releasing a handle and doesn’t require screwing/unscrewing to move.

Hydraulic cylinder with pusher

The main pusher mounted on the front of the hydraulic cylinder has an electric switch that detects contact with a profile to store cambering data.

Combine cambering with other Voortman machines

Voortman offers 1.500 mm (5′) width roller conveyors for integrating the V2000 cambering machine into a processing system with other Voortman equipment. The roller conveyor system consists of partially motor driven rolls that are operated by joystick. With this system in place, you are able to clear the V2000 work area easily and continue with cambering.

Accurate, automated positioning

The V2000 is equipped with two motor-driven rolls with adjustable speed for accurate, automated beam positioning.

PLC control

The V2000 integrated PLC system has a touch panel to indicate the current machine status and give full insight to the cambering process. By determining the zero-reference and saving the neutral and work stroke, the PLC is able to make a fully automatic stroke. The combination of automation and feedback gives you a clear look in on the process with minimal manual operation intervention required.

Beam straightening

The V2000 can straighten profiles that have bent during storage or transport to prepare them for easier processing.

Remote control for mobility

The remote control give the operator more freedom to inspect the process up close without walking back and forth to the control panel.

Accuracy and quality

The V2000 has an integrated measurement system that determines the cambered depth. It automatically corrects when the cambered depth isn’t met, significantly increasing the accuracy of cambering and processing quality.

FEATURES AND PROCESSES

The main advantage of drilling is processing high quality holes in a diverse range of hole diameters and material thicknesses. To create bolted connections and to remove sharp edges of a drilled hole, thread-tapping and countersinking can be performed in one single process cycle. With automatic tool changing of carbide (tipped) drills, solid carbide drills, HSS drills, thread-taps, countersink and marking tools, manual labor is reduced and further processing simplified.

Centerpoint marking provides you guidance during further processing like welding. It is the easiest and fastest way to mark your product and saves you time and costs. Centerpoints can also be used to mark where operations should be executed which are beyond the machine’s limitations. The centerpoint marking process creates very small drilled dots, executed by the drilling unit on this machine.

 
Numbering relieves your operators from writing down numbers and codes manually. This saves you a significant amount of time and costs. Numbering means processing numbers or codes on a product for further processing. It increases traceability of your profiles making your production less prone to errors.
Every machine is equipped with our in-house developed VACAM control software. All machines share the same “look-and-feel” which significantly reduces your learning curve. Within VACAM’s open platform, production data can easily be exchanged with third party ERP and MRP software, providing up-to-date insight in the progress of your projects. VACAM provides a real-time graphical representation of your workflows and processes and analyses imported products instantly. The software automatically suggests the best solution for any foreseeable problems. This way, your production is not interrupted resulting in increased efficiency and runtime of the system.
The VACAM software also comes with an Office Edition. VACAM Office Edition runs in a similar way as VACAM Control and Operating software and is dedicated to preparing your products into producible items. The user interface is focused on the preparation activities and also provides real-time insights in the material load on the system enabling you to monitor your production process. With VACAM Office, production information is available throughout the entire company.
The integrated VACAD Editor enables your operators to improve output by creating products or quickly improve and correct the product. The interface is easy to understand with straight-forward functionality. Operators will be able to take full advantage of the VACAD Editor and VACAM after a few days with the Voortman trainers.
To enable constant and efficient production, VACAM offers your operators a comprehensive and easy-to-use interface. One of VACAM’s key features is the clear separation between work preparation, production and manual machine operation activities. For each mode of use, the required functions and data are available at your fingertips, enabling you to perform tasks in the right environment. VACAM Control software is known in the industry for its consolidated graphical representation of your production process. With VACAM, you have a clear overview of the process, production status and instant access to online assistance if required.

INTEGRATION WITH YOUR SHOP

The V2000 is often used as a standalone machine, however, with roller conveyors and cross transports the V2000 can easily be integrated into a Multi System Integration (MSI) layout. This makes handling profiles and products easy and efficient.

SPECIFIKACIJE

Voortman V2000
  V2000-200V2000-400
Operating rangemm50 – 85050 – 1.050
Capacitytonnes200400
Hydraulic motorkW18,537
Profile HEB800HEM1000
 UB914 x 305 x 253914 x 419 x 343
 W36 x 12 x 16040 x 12 x 235
Reaction beammm8.0008.000
Weight base framekg7.50010.500
Weight reaction beamkg7.50012.000
Working heightmm850850

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