High speed carbide drilling for quality holes
CARBIDe DRILLING
The V200 is equipped with a VD40 drilling unit for high speed drilling and capabilities including counter sinking and thread-tapping. Carbide-tipped drills provide excellent advantages, like high speed drilling, perfect hole quality and a long lifetime before changing carbide tips. Create more holes with less tool changes for increased output and less machine downtime.
HEAVY TABLE LOAD FOR LARGE PLATE SIZES
The V200 has a heavy table load capacity for processing large plates. It can process plates up to 2.400 mm (8′) length, 1.000 mm width (40″), 60 mm thickness (2-3/8″), and with a maximum weight of 600 kg (1325 lbs).
1 m
60 mm
2,4 m
4 mm
GLAVNE PREDNOSTI
Rapid carbide drilling
The V200 is equipped with a VD40 drilling unit for high speed drilling and capabilities including counter sinking and thread-tapping. Carbide-tipped drills provide excellent advantages, like high speed drilling, perfect hole quality and a long lifetime before changing carbide tips. Create more holes with less tool changes for increased output and less machine downtime.
Handle large plates
The V200 has a heavy table load capacity for processing large plates. It can process plates up to 2.400 mm (8′) length, 1.000 mm (40″) width, 60 mm (2-3/8″) thickness, and with a maximum weight of 600 kg (1325 lbs).
Automatic underside deburring to meet quality standards
Deburring is an important part of the workflow in order to meet current quality standards and produce products that are immediately available after processing. The V200 comes equipped with an automatic deburring unit, which can reduce total costs per part up to 30% versus running deburring and edge finishing operations on precision parts manually. The deburring unit also help extend drill lifetime, since you don’t need to replace drill consumables with the first signs of burr from worn down drills. Products are ready for immediate handling without risk of injury from burrs.
Automatic toolchanger
The V200 is equipped with an automatic toolchanger with 8 positions for tools. It provides higher productivity since the machine doesn’t have to wait for an operator to manually change tools. This drilling unit is suited for HSS drills, carbide tipped drills, solid carbide drills, thread-tapping, countersinking, and centerpoint marking. New tools are measured when placed in the toolchanger to have an accurate length of the tool and for allowing the drilling unit to approach the material at full speed, eliminating touch sensing and saving time by measuring the tool length only once.
Automatically reposition long products to process full plates
The Voortman V200 can process plates with lengths up to 2,4 m (8′). After reaching the 1,4 m (4-1/2′) table length limit, the product is automatically repositioned so the remainder of the plate can also be drilled. Hydraulic clamps prevent the plate from moving during the drilling process for more accurate drilling and an extended tool life, saving you production costs.
FEATURES AND PROCESSES
The main advantage of drilling is processing high quality holes in a diverse range of hole diameters and material thicknesses. To create bolted connections and to remove sharp edges of a drilled hole, thread-tapping and countersinking can be performed in one single process cycle. With automatic tool changing of carbide (tipped) drills, solid carbide drills, HSS drills, thread-taps, countersink and marking tools, manual labor is reduced and further processing simplified.
INTEGRATION WITH YOUR SHOP
DSTV or DXF files can be loaded into the V200’s VACAM control software, or imported at Works Preparation in VACAM Office edition and sent immediately out to the machine controls as well. Operations like layout marks or holes can be added or deleted with VACAD Editor, or complete new products can be created from scratch.
The operator loads the correct pre-cut product into the clamp by pressing it against the machine’s datum line and then presses the start button. The V200 completes all operations before sending the finished part back to the operator. Next product!
When round products or those that don’t have perfect or perpendicular edges for proper alignment with the datum line, a die can be created for fast loading and defining the zero point quickly and easily. The more the loading cycle is optimized, the better the machine’s uptime.
SPECIFIKACIJE
| Voortman V200 | ||
|---|---|---|
| Operating range | mm | 1.400* x 1.000 x 60 |
| Positioning weight | kg | 600 |
| Drilling and positioning | Servo motors | |
| Drilling units | vertical | 1 |
| Nominal power | kW | 30 |
| Speed | rpm (stepless) | 0 – 2.500 |
| Tool changer | 1 x 8 | |
| Drill holder | SK40 | |
| Drill diameter | mm | 5 – 40 |
| Thread tapping | M6 – M30 | |